February 19, 2019 Volume 15 Issue 07

Motion Control News & Products

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Overhung load adaptors provide load support and contamination protection

Overhung load adaptors (OHLA) provide both overhung radial and axial load support to protect electrified mobile equipment motors from heavy application loads, extending the lifetime of the motor and alleviating the cost of downtime both from maintenance costs and loss of production. They seal out dirt, grime, and other contaminants too. Zero-Max OHLAs are available in an extensive offering of standard models (including Extra-Duty options) for typical applications or customized designs.
Learn more.


Why choose electric for linear actuators?

Tolomatic has been delivering a new type of linear motion technology that is giving hydraulics a run for its money. Learn the benefits of electric linear motion systems, the iceberg principle showing total cost of ownership, critical parameters of sizing, and conversion tips.
Get this informative e-book. (No registration required)


New AC hypoid inverter-duty gearmotors

Bodine Electric Company introduces 12 new AC inverter-duty hypoid hollow shaft gearmotors. These type 42R-25H2 and 42R-30H3 drives combine an all-new AC inverter-duty, 230/460-VAC motor with two hypoid gearheads. When used with an AC inverter (VFD) control, these units deliver maintenance-free and reliable high-torque output. They are ideal for conveyors, gates, packaging, and other industrial automation equipment that demands both high torque and low power consumption from the driving gearmotor.
Learn more.


Next-gen warehouse automation: Siemens, Universal Robots, and Zivid partner up

Universal Robots, Siemens, and Zivid have created a new solution combining UR's cobot arms with Siemens' SIMATIC Robot Pick AI software and Zivid's 3D sensors to create a deep-learning picking solution for warehouse automation and intra-logistics fulfillment. It works regardless of object shape, size, opacity, or transparency and is a significant leap in solving the complex challenges faced by the logistics and e-commerce sectors.
Read the full article.


Innovative DuoDrive gear and motor unit is UL/CSA certified

The DuoDrive integrated gear unit and motor from NORD DRIVE-SYSTEMS is a compact, high-efficiency solution engineered for users in the fields of intralogistics, pharmaceutical, and the food and beverage industries. This drive combines a IE5+ synchronous motor and single-stage helical gear unit into one compact housing with a smooth, easy-to-clean surface. It has a system efficiency up to 92% and is available in two case sizes with a power range of 0.5 to 4.0 hp.
Learn more.


BLDC flat motor with high output torque and speed reduction

Portescap's 60ECF brushless DC slotted flat motor is the newest frame size to join its flat motor portfolio. This 60-mm BLDC motor features a 38.2-mm body length and an outer-rotor slotted configuration with an open-body design, allowing it to deliver improved heat management in a compact package. Combined with Portescap gearheads, it delivers extremely high output torque and speed reduction. Available in both sensored and sensorless options. A great choice for applications such as electric grippers and exoskeletons, eVTOLs, and surgical robots.
Learn more and view all the specs.


Application story: Complete gearbox and coupling assembly for actuator system

Learn how GAM engineers not only sized and selected the appropriate gear reducers and couplings required to drive two ball screws in unison using a single motor, but how they also designed the mounting adapters necessary to complete the system. One-stop shopping eliminated unnecessary components and resulted in a 15% reduction in system cost.
Read this informative GAM blog.


Next-gen motor for pump and fan applications

The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
Learn more.


Telescoping linear actuators for space-constrained applications

Rollon's new TLS telescoping linear actuators enable long stroke lengths with minimal closed lengths, which is especially good for applications with minimal vertical clearance. These actuators integrate seamlessly into multi-axis systems and are available in two- or three-stage versions. Equipped with a built-in automated lubrication system, the TLS Series features a synchronized drive system, requiring only a single motor to achieve motion. Four sizes (100, 230, 280, and 360) with up to 3,000-mm stroke length.
Learn more.


Competitively priced long-stroke parallel gripper

The DHPL from Festo is a new generation of pneumatic long-stroke grippers that offers a host of advantages for high-load and high-torque applications. It is interchangeable with competitive long-stroke grippers and provides the added benefits of lighter weight, higher precision, and no maintenance. It is ideal for gripping larger items, including stacking boxes, gripping shaped parts, and keeping bags open. It has high repetition accuracy due to three rugged guide rods and a rack-and-pinion design.
Learn more.


Extend your range of motion: Controllers for mini motors

FAULHABER has added another extremely compact Motion Controller without housing to its product range. The new MC3603 controller is ideal for integration in equipment manufacturing and medical tech applications. With 36 V and 3 A (peak current 9 A), it covers the power range up to 100 W and is suitable for DC motors with encoder, brushless drives, or linear motors.
Learn more.


When is a frameless brushless DC motor the right choice?

Frameless BLDC motors fit easily into small, compact machines that require high precision, high torque, and high efficiency, such as robotic applications where a mix of low weight and inertia is critical. Learn from the experts at SDP/SI how these motors can replace heavier, less efficient hydraulic components by decreasing operating and maintenance costs. These motors are also more environmentally friendly than others.
View the video.


Tiny and smart: Step motor with closed-loop control

Nanotec's new PD1-C step motor features an integrated controller and absolute encoder with closed-loop control. With a flange size of merely 28 mm (NEMA 11), this compact motor reaches a max holding torque of 18 Ncm and a peak current of 3 A. Three motor versions are available: IP20 protection, IP65 protection, and a motor with open housing that can be modified with custom connectors. Ideal for applications with space constraints, effectively reducing both wiring complexity and installation costs.
Learn more.


Closed loop steppers drive new motion control applications

According to the motion experts at Performance Motion Devices, when it comes to step motors, the drive technique called closed loop stepper is making everything old new again and driving a burst of interest in the use of two-phase step motors. It's "winning back machine designers who may have relegated step motors to the category of low cost but low performance."
Read this informative Performance Motion Devices article.


Intelligent compact drives with extended fieldbus options

The intelligent PD6 compact drives from Nanotec are now available with Profinet and EtherNet/IP. They combine motor, controller, and encoder in a space-saving package. With its 80-mm flange and a rated power of 942 W, the PD6-EB is the most powerful brushless DC motor of this product family. The stepper motor version has an 86-mm flange (NEMA 34) and a holding torque up to 10 Nm. Features include acceleration feed forward and jerk-limited ramps. Reduced installation time and wiring make the PD6 series a highly profitable choice for machine tools, packaging machines, or conveyor belts.
Learn more.


Thanks for the Opportunity: NASA's record-setting rover mission on Mars ends

One of the most successful and enduring feats of interplanetary exploration, NASA's Opportunity rover mission, is at an end after almost 15 years exploring the surface of Mars and helping lay the groundwork for NASA's return to the Red Planet.

The Opportunity rover stopped communicating with Earth when a severe Mars-wide dust storm blanketed its location in June 2018. After more than a thousand commands to restore contact, engineers in the Space Flight Operations Facility at NASA's Jet Propulsion Laboratory (JPL) made their last attempt to revive Opportunity Tuesday, Feb. 12, to no avail. The solar-powered rover's final communication was received June 10, 2018.

"It is because of trailblazing missions such as Opportunity that there will come a day when our brave astronauts walk on the surface of Mars," said NASA Administrator Jim Bridenstine. "And when that day arrives, some portion of that first footprint will be owned by the men and women of Opportunity, and a little rover that defied the odds and did so much in the name of exploration."

Designed to last just 90 Martian days and travel 1,100 yd (1,000 m), Opportunity vastly surpassed all expectations in its endurance, scientific value, and longevity. In addition to exceeding its life expectancy by 60 times, the rover traveled more than 28 miles (45 km) by the time it reached its final resting spot on Mars' Perseverance Valley.

"For more than a decade, Opportunity has been an icon in the field of planetary exploration, teaching us about Mars' ancient past as a wet, potentially habitable planet, and revealing uncharted Martian landscapes," said Thomas Zurbuchen, associate administrator for NASA's Science Mission Directorate. "Whatever loss we feel now must be tempered with the knowledge that the legacy of Opportunity continues -- both on the surface of Mars with the Curiosity rover and InSight lander -- and in the clean rooms of JPL, where the upcoming Mars 2020 rover is taking shape."

This dramatic image of NASA's Mars Exploration Rover Opportunity's shadow was taken on sol 180 (July 26, 2004) by the rover's front hazard-avoidance camera as the rover moved farther into Endurance Crater in the Meridiani Planum region of Mars. [Credits: NASA/JPL-Caltech]

 

 

 

 

The final transmission, sent via the 70-m Mars Station antenna at NASA's Goldstone Deep Space Complex in California, ended a multifaceted, eight-month recovery strategy in an attempt to compel the rover to communicate.

"We have made every reasonable engineering effort to try to recover Opportunity and have determined that the likelihood of receiving a signal is far too low to continue recovery efforts," said John Callas, manager of the Mars Exploration Rover (MER) project at JPL.

Opportunity landed in the Meridiani Planum region of Mars on Jan. 24, 2004, seven months after its launch from Cape Canaveral Air Force Station in Florida. Its twin rover, Spirit, landed 20 days earlier in the 103-mile-wide (166-km-wide) Gusev Crater on the other side of Mars. Spirit logged almost 5 miles (8 km) before its mission wrapped up in May 2011.

In this navigation camera raw image, NASA's Opportunity Rover looks back over its own tracks on Aug. 4, 2010. [Credit: NASA/JPL-Caltech]

 

 

 

 

From the day Opportunity landed, a team of mission engineers, rover drivers, and scientists on Earth collaborated to overcome challenges and get the rover from one geologic site on Mars to the next. They plotted workable avenues over rugged terrain so that the 384-lb (174-kg) Martian explorer could maneuver around and, at times, over rocks and boulders, climb gravel-strewn slopes as steep as 32 degrees (an off-Earth record), probe crater floors, summit hills, and traverse possible dry riverbeds. Its final venture brought it to the western limb of Perseverance Valley.

"I cannot think of a more appropriate place for Opportunity to endure on the surface of Mars than one called Perseverance Valley," said Michael Watkins, director of JPL. "The records, discoveries, and sheer tenacity of this intrepid little rover is testament to the ingenuity, dedication, and perseverance of the people who built and guided her."

More Opportunity Achievements:

  • Set a one-day Mars driving record March 20, 2005, when it traveled 721 ft (220 m).
  • Returned more than 217,000 images, including 15 360-degree color panoramas.
  • Exposed the surfaces of 52 rocks to reveal fresh mineral surfaces for analysis and cleared 72 additional targets with a brush to prepare them for inspection with spectrometers and a microscopic imager.
  • Found hematite, a mineral that forms in water, at its landing site.
  • Discovered strong indications at Endeavour Crater of the action of ancient water similar to the drinkable water of a pond or lake on Earth.

All of the off-roading and on-location scientific analyses were in service of the Mars Exploration Rovers' primary objective: To seek out historical evidence of the Red Planet's climate and water at sites where conditions may once have been favorable for life. Because liquid water is required for life, as we know it, Opportunity's discoveries implied that conditions at Meridiani Planum may have been habitable for some period of time in Martian history.


VIDEO: Drive along with the NASA's Opportunity Mars rover and hear the voices of scientists and engineers behind the mission. Designed to run for 90 days, the exploration spanned almost 15 years. Along the way, it discovered definitive proof of liquid water on ancient Mars and set the off-world driving record.

"From the get-go, Opportunity delivered on our search for evidence regarding water," said Steve Squyres, principal investigator of the rovers' science payload at Cornell University. "And when you combine the discoveries of Opportunity and Spirit, they showed us that ancient Mars was a very different place from Mars today, which is a cold, dry, desolate world. But if you look to its ancient past, you find compelling evidence for liquid water below the surface and liquid water at the surface."

All those accomplishments were not without the occasional extraterrestrial impediment. In 2005 alone, Opportunity lost steering to one of its front wheels, a stuck heater threatened to severely limit the rover's available power, and a Martian sand ripple almost trapped it for good. Two years later, a two-month dust storm imperiled the rover before relenting. In 2015, Opportunity lost use of its 256-MB flash memory and, in 2017, it lost steering to its other front wheel.

Each time the rover faced an obstacle, Opportunity's team on Earth found and implemented a solution that enabled the rover to bounce back. However, the massive dust storm that took shape in the summer of 2018 proved too much.

"When I think of Opportunity, I will recall that place on Mars where our intrepid rover far exceeded everyone's expectations," Callas said. "But what I suppose I'll cherish most is the impact Opportunity had on us here on Earth. It's the accomplished exploration and phenomenal discoveries. It's the generation of young scientists and engineers who became space explorers with this mission. It's the public that followed along with our every step. And it's the technical legacy of the Mars Exploration Rovers, which is carried aboard Curiosity and the upcoming Mars 2020 mission. Farewell, Opportunity, and well done."

Mars exploration continues unabated. NASA's InSight lander, which touched down on Nov. 26, is just beginning its scientific investigations. The Curiosity rover has been exploring Gale Crater for more than six years. And NASA's Mars 2020 rover and the European Space Agency's ExoMars rover both will launch in July 2020, becoming the first rover missions designed to seek signs of past microbial life on the Red Planet.

JPL managed the Mars Exploration Rovers Opportunity and Spirit for NASA's Science Mission Directorate in Washington. For more information about the agency's Mars Exploration program, go to www.nasa.gov/mars.

Source: NASA's Jet Propulsion Laboratory

Published February 2019

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